Production Management Techniques

Method Study Procedure

Method study is the systematic recording and critical examination of existing and proposed ways of doing work, as a means of developing and applying easier and more effective methods and reducing costs. So it is the process of analyzing the methods involved in work flow to increase productivity. It deals with doing the work in a better way, with less time and effort. That is why it is also termed as work simplification.

Method study procedure  is an organized approach and its investigation rests on the following six basic steps:

  1. Select the work to be analyzed.
  2. Record all facts relating to the existing method.
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Objectives and Principles of a Good Plant Layout

Plant layout is a plan for effective utilization of facilities for the manufacture of products; involving a most efficient and economical arrangement of machines, materials, personnel, storage space and all supporting services, within available floor space. A good rather an ideal layout is one which provides maximum satisfaction to all concerned i.e. shareholders, management employees and consumers.

Objectives of a Good Plant Layout

Only through an efficient layout, the organization can attain the following objectives:

  • Economy in handling of materials, work-in-process and finished goods.
  • Minimization of product delays.
  • Lesser work-in-progress and minimum manufacturing cycle time.
  • Efficient utilization of available space.
  • Easy supervision and better production control.
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Batch Production and It’s Key Characteristics

Batch production is one of manufacturing methods where limited quantity of each type of product is authorized for manufacture at a time. It is characterized by the manufacture of a limited number of products produced at periodic intervals and stocked in warehouses as finished goods awaiting sales. Typical examples of such batch production are process industries such as pharmaceuticals, paints, chemicals, medium and heavy engineering industry engaged in the manufacture of electric motors, switch gear, heave motor vehicles, internal combustion engines; manufacturer of readymade garments etc.

Characteristics of Batch Production
  • Short Runs: Short production runs and frequent changes of setup also characterize batch production.
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Abey Francis